Senior Engineer, Moulding (LSR Injection Moulding)

About the role

ResMed is looking for a Senior Engineer, Moulding in Singapore. The Moulding Engineering function applies advanced skills in process, equipment, facilities and documentation to meet current and future production volume, quality, OH&S and cost requirements. Key deliverables include process validation, scrap reduction and cost-saving initiatives.

Key responsibilities

• Implement, maintain and improve LSR moulding processes, equipment, facilities and documentation while following OH&S guidelines.
• Support mould trials and qualification, and develop robust moulding processes.
• Reduce cycle time, moulding scrap and manufacturing cost, and improve overall equipment effectiveness (OEE).
• Investigate moulding defects and customer complaints.
• Lead and manage multiple projects, influence and collaborate with other teams, and mentor or train junior engineers and technicians.
• Work with Production, Planning, Quality, SQE, PD, PLE, GSA and Marketing teams.

Required profile

• Bachelor's degree in Mechanical, Manufacturing, Polymer or Chemical Engineering.
• 5 to 10+ years of injection moulding experience.
• Hands-on experience with LSR moulding, multi-cavity mould processing, and medical, automotive or consumer product manufacturing in high-volume automated environments.
• Able to work independently in a fast-paced, high-pressure environment, make data-driven decisions and communicate across functions.

Required skills

• LSR material handling, moulding machine and dosing unit operation, and process optimisation.
• Mold qualification and acceptance, tool design review, and defect troubleshooting.
• Problem-solving methods such as DMAIC, cause and effect, and 5 Whys.
• Automation and robotic integration; reading mechanical drawings and GD&T (ASME Y14.5-2018).
• SPC (Cpk), hypothesis testing, DOE, PFMEA and control plans.
• Process validation (DQ/IQ/OQ/PQ), ISO 13485, ISO and OSHA safety standards, and GMP requirements.